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Commercial ice machine engineering application
BES ENGINEERING APPLICATION

ICE MACHINE ENGINEERING

AI-guided ozone sanitation design for commercial and industrial ice-machine water systems.

Capacity classification, Water Basin protection, operating logic, EOG lifetime, and live engineering performance.
BES ENGINEERING APPLICATION
ICE MACHINE ENGINEERING

Commercial Ice Machine · WDS1200X

ICE MACHINE ENGINEERINGSelect the engineering model
STEP 1 · SELECT SYSTEM TYPE

Capacity continues to drive automatic classification. Selecting a card loads the approved default capacity for that engineering model.

01 · ENGINEERING INPUTS

Basic design basis

SYSTEM CLASSIFICATIONCommercial Ice Machine
1,200 lb/day
544 kg/day
Advanced Engineering Inputs
View Selected Product
02 · AI ENGINEERING DESIGN

Deterministic recommendation

PASS
AI Recommended ProductWDS1200X
Recommendation Reason1,200 lb/day is within the approved UF commercial rule above 700 and up to 1,800 lb/day.
Operating LogicBatch filling only · 2.5 min/fill × 24 fills/day
Overall StatusPASS
View Live Performance
03 · BES ENGINEERING DIAGRAM

Batch-filled Water Basin Protection

CONTAMINATION ENTRYFresh WaterRepeated batch supply
UF FilterUpstream water preparation
WDS1200X
WDS1200XBatch-fill ozone treatment
PRIMARY PROTECTION ZONEWater BasinResidual Ozone · 0.033 mg/LBatch Fill · 45 LPH
Ice ProductionProtected process water
Ice BinFood Contact Protection
PROBLEMBatch-water riskPROTECTION POINTWater BasinRESIDUAL0.033 mg/LCT PERFORMANCERepeated batchesPRODUCTWDS1200XSERVICE LIFEBatch-fill operating basis
LIVE PROTECTIONOzone-treated make-up water enters the Water Basin during each filling event.
04 · PERFORMANCE SUMMARY

Current engineering performance

Selected ProductWDS1200X
Per-batch End Residual0.0328 mg/L
Daily CT102.57 mg·min/L
Fills per Day24 fills/day
Batch-fill Active Time1 hr/day
Estimated EOG Life1,000 days · 32.9 months · 2.74 years · Based on batch-fill operating time
Overall StatusPASS
Overall Engineering StatusPASS

Batch Schedule24 fills across 12 active hr/day · 2.5 min/fill

Residual Evaluation BasisOne individual batch end · fixed 0 mg/L reference start · schedule independent

Product Capacity MatchPASS · WDS1200X

Primary Decision ReasonPer-batch end residual meets the approved criteria.

05
Live Engineering Calculation

Formula → substitution → result → unit → status

Water Treatment formula-card grammar with model-specific Ice Machine equations.

View Full Calculation
1. Product RecommendationENGINEERING BASIS

Formula≤ 700 lb/day → WDS600X; > 700–1,800 lb/day → WDS1200X

SubstitutionUF · 1,200 lb/day · selected WDS1200X

ResultWDS1200X
2. Ice Usage Level GuideNORMALIZED · REVIEW

FormulaUsage level loads fills/hour, active hours/day, and fills/day only

SubstitutionMedium / Normal: 2 fills/hr × 12 hr/day

Result24 fills/day
3. Fills per DayGUIDE VALUE

FormulaFills per day = selected guide value or user override

SubstitutionMedium / Normal → 24

Result24 fills/day
4. Fill Duration per EventUSER INPUT · 2–3 MIN GUIDE

FormulaFill duration = independent actual make-up-water flow time per event

Substitution2.5 min/fill ÷ 60

Result0.0417 hr/fill
5. Make-up Water per EventBASIN VOLUME NOT REPLACED

FormulaMake-up water/event = WDS flow × fill duration

Substitution45 LPH × 0.0417 hr

Result1.88 L/fill
6. Daily Batch-fill Active TimeBATCH-FILL ONLY

FormulaDaily active time = fills/day × fill duration/event

Substitution24 fills/day × 2.5 min/fill

Result60 min/day · 1 hr/day
7. Dissolved Ozone CapacityCALCULATED

FormulaDissolved ozone = rated ozone output × mass-transfer efficiency

Substitution120 mg/h × 80%

Result96 mg/h
8. Per-batch End ResidualPASS

FormulaCend = Ceq + (Cstart − Ceq)e^(−(Q/V + k)t); reference batch Cstart = 0 mg/L

Substitution120 mg/h × 80% MTE · 45 LPH · 2.5 min/fill · 1.88 L/event · 120 L basin · k 0.442 hr⁻¹

Result0.0328 mg/L at the end of one reference batch
9. Daily CTPASS

FormulaDaily CT = ∫₀²⁴ʰ C(t) dt, accumulated from the modeled residual curve

Substitution24 carried-mass events across 12 active hr/day

Result102.57 mg·min/L
10. Estimated EOG LifeESTIMATED · BATCH-FILL OPERATING BASIS

FormulaEstimated EOG Life = 1,000 rated EOG hours ÷ Daily Batch-fill Active Hours

Substitution1,000 hr ÷ 1 hr/day

Result1,000 days · 32.9 months · 2.74 years
OPERATING LOGICMode 2 · Automatic Batch Fill

Operating basisFills per Day × Fill Duration per Event

Daily EOG Active Time1 hr/day

Estimated EOG Life1,000 days

EOG-life basis1,000 rated EOG hours ÷ Daily Batch-fill Active Hours

Additional Mode 2 BenefitBackground recharge provides supplementary sanitation support. Recharge is not included in performance or EOG-life calculations.

06
Live Performance Graphs

Current, reference, and engineering status

Every graph identifies its current value, verified standard or reference state, unit, status, and legend.

LIVE PERFORMANCEBasin Residual vs Time
PASS
Active batch fill 1: 0–2.5 minActive batch fill 2: 30–32.5 minActive batch fill 3: 60–62.5 minActive batch fill 4: 90–92.5 minActive batch fill 5: 120–122.5 minActive batch fill 6: 150–152.5 minActive batch fill 7: 180–182.5 minActive batch fill 8: 210–212.5 minActive batch fill 9: 240–242.5 minActive batch fill 10: 270–272.5 minActive batch fill 11: 300–302.5 minActive batch fill 12: 330–332.5 minActive batch fill 13: 360–362.5 minActive batch fill 14: 390–392.5 minActive batch fill 15: 420–422.5 minActive batch fill 16: 450–452.5 minActive batch fill 17: 480–482.5 minActive batch fill 18: 510–512.5 minActive batch fill 19: 540–542.5 minActive batch fill 20: 570–572.5 minActive batch fill 21: 600–602.5 minActive batch fill 22: 630–632.5 minActive batch fill 23: 660–662.5 minActive batch fill 24: 690–692.5 min0.000.040.090.130.18036072010801440Time of day (min)Basin residual (mg/L)Minimum STD: 0.01 mg/LDesign target: 0.01–0.05 mg/LCalculated residual: 0.00 at 0Calculated residual: 0.11 at 240Calculated residual: 0.12 at 480Calculated residual: 0.13 at 720Calculated residual: 0.02 at 960Calculated residual: 0.00 at 1200Calculated residual: 0.00 at 144024-hour minimum (info): 0.00 at 0Reference batch end 0.0328 mg/L · Overall PASSCalculated residual24-hour minimum (info)Active batch fill
Per-batch end residual: 0.0328 mg/L Fixed-start individual batch · not multiplied or divided by usage levelActive-fill minimum: 0.0066 mg/L Daily schedule information24-hour minimum: 0 mg/L Informational - not used for Commercial PASS / FAILEnd-of-day residual: 0.0006 mg/L InformationalOverall Status: PASS
Per-batch End Residual: 0.0328 mg/L
LIVE PERFORMANCEAccumulated CT vs Time
PASS
0295786115036072010801440Time of day (min)Accumulated CT (mg·min/L)Minimum STD: 10 mg·min/LAccumulated CT: 0 at 0Accumulated CT: 20 at 240Accumulated CT: 52 at 480Accumulated CT: 85 at 720Accumulated CT: 100 at 960Accumulated CT: 102 at 1200Accumulated CT: 103 at 1440Current CT 102.57 mg·min/L · Overall PASSAccumulated CT
Current CT: 102.57 mg·min/L
07
Engineering Verification

Essential engineering checks

Four required checks use the same shared evaluation as the AI panel, summary, graphs, and PDF.

01
Product Capacity MatchWDS1200X

PASS · ≤700 lb/day WDS600X; 701–1,800 lb/day WDS1200X

02
Residual Standard0.0328 mg/L

PASS · 0.01–0.05 mg/L design range

03
Daily CT Standard102.57 mg·min/L

PASS · STD ≥ 10 mg·min/L

04
Flow Trigger / Water-source Compatibility45 LPH · UF

PASS · WDS trigger > 30 LPH

08
Selected Product

Product details and documentation

Catalogs, manuals, videos, FAQs, and product documents remain on the selected Product Detail page.

WDS1200X
SELECTED PRODUCTWDS1200X
View Product Details →