BES ENGINEERING APPLICATION

ICE MACHINE ENGINEERING

AI-guided ozone sanitation design for commercial and industrial ice-machine water systems.

Capacity classification, Water Basin protection, operating logic, EOG lifetime, and live engineering performance.

BES ENGINEERING APPLICATION

Commercial Ice Machine · WDS600X

ICE MACHINE ENGINEERINGSelect the engineering model

STEP 1 · SELECT SYSTEM TYPE

Select an engineering model to load its approved default capacity and preserve that mode while inputs are updated.

01 · ENGINEERING INPUTS

Basic design basis

BASIC INFORMATION

Ice Production Capacity

kg/day

Daily Water Consumption

L/day

Water TreatmentSelection ModeProduct ModelAI recommendation: WDS600X

OPERATION PROFILE

Maximum Fill Duration

min/fill

Estimated Fills per Day

fills/day

SYSTEM CLASSIFICATIONCommercial Ice Machine

220 lb/day

100 kg/day

View Selected Product

02 · AI ENGINEERING DESIGN

Deterministic recommendation

REVIEW

AI Recommended ProductWDS600X

Recommendation Reason220 lb/day is within the approved UF commercial rule of ≤ 700 lb/day.

Operating LogicEstimated batch filling · 3 min/fill × 24 fills/day

Overall StatusREVIEW

Failure / Review ReasonResidual above the design target; optimization is available.

Suggested CorrectionReduce runtime or duty cycle; a smaller product may also be evaluated.

View Live Performance

03 · BES ENGINEERING DIAGRAM

Batch-filled Water Basin Protection

CONTAMINATION ENTRYFresh WaterRepeated batch supply

UF FilterUpstream water preparation

WDS600XBatch-fill ozone treatment

PRIMARY PROTECTION ZONEWater BasinResidual Ozone · 0.384 mg/LBatch Fill · 125 LPH

Ice ProductionProtected process water

Ice BinFood Contact Protection

PROBLEMBatch-water riskPROTECTION POINTMachine Water BasinESTIMATED RESIDUAL0.384 mg/LWATER PER FILLEstimated batch demandPRODUCTWDS600XESTIMATED LIFEBatch-fill runtime basis

LIVE PROTECTIONOzone-treated make-up water enters the Water Basin during each filling event.

04 · PERFORMANCE SUMMARY

Current engineering performance

Ice Production100 kg/day

Daily Water Consumption150 L/day

Water / Ice Ratio1.5 L/kg

Water per Fill6.25 L/fill

Estimated Fill Flow125 LPH

Estimated Daily Runtime1.2 hr/day

Estimated Residual Concentration0.384 mg/L

Estimated EOG Life833 days

Recommended ProductWDS600X

Overall Engineering StatusREVIEW

Estimated Batch Schedule24 fills/day · 3 min/fill · 1.2 hr/day

Estimated Residual BasisDissolved EOG output ÷ estimated fill flow

Product Capacity MatchPASS · WDS600X

Primary Decision ReasonResidual above the design target; optimization is available.

Live Engineering Calculation

Formula → substitution → result → unit → status

Water Treatment formula-card grammar with model-specific Ice Machine equations.

View Full Calculation

1. Product RecommendationENGINEERING BASIS

Formula≤ 700 lb/day → WDS600X; > 700–1,800 lb/day → WDS1200X

SubstitutionUF · 220 lb/day · selected WDS600X

2. Water per FillESTIMATED

FormulaWater per Fill = Daily Water Consumption ÷ Estimated Fills per Day

Substitution150 L/day ÷ 24 fills/day

3. Estimated Fill FlowESTIMATED

FormulaEstimated Fill Flow = Water per Fill ÷ (Maximum Fill Duration ÷ 60)

Substitution6.25 L ÷ (3 min ÷ 60)

4. Estimated Daily RuntimeESTIMATED

FormulaEstimated Runtime = Maximum Fill Duration × Estimated Fills per Day ÷ 60

Substitution3 min/fill × 24 fills/day ÷ 60

5. Estimated Dissolved Ozone OutputPRODUCT DATABASE

FormulaEstimated Dissolved Output = Product EOG Output × Product MTE

Substitution60 mg/h × 80%

6. Estimated Residual ConcentrationREVIEW

FormulaEstimated Residual = Dissolved Output ÷ Estimated Fill Flow

Substitution48 mg/h ÷ 125 LPH

7. Estimated EOG LifeESTIMATED

FormulaEstimated EOG Life = Rated EOG Hours ÷ Estimated Daily Runtime

Substitution1,000 hr ÷ 1.2 hr/day

OPERATING LOGICEstimated Batch-fill Operation

Estimated operating basisEstimated Fills per Day × Maximum Fill Duration

Estimated daily EOG runtime1.2 hr/day

Estimated EOG Life833 days

Estimated EOG-life basisProduct rated hours ÷ Estimated daily runtime

Additional Mode 2 BenefitBackground recharge provides supplementary sanitation support. Recharge is not included in performance or EOG-life calculations.

ESTIMATED OPERATING SENSITIVITY

Estimated fills per day comparison

Fills/day	Water/fill	Estimated Flow	Residual C	Estimated Runtime	Estimated EOG Life
20	7.5 L	150 LPH	0.32 mg/L	1 hr/day	1,000 days
22	6.82 L	136.4 LPH	0.352 mg/L	1.1 hr/day	909 days
24 · Selected	6.25 L	125 LPH	0.384 mg/L	1.2 hr/day	833 days
26	5.77 L	115.4 LPH	0.416 mg/L	1.3 hr/day	769 days
28	5.36 L	107.1 LPH	0.448 mg/L	1.4 hr/day	714 days

Live Performance Graphs

Current, reference, and engineering status

Every graph identifies its current value, verified standard or reference state, unit, status, and legend.

LIVE PERFORMANCECommercial Ice Machine Performance

REVIEW

Current Estimated Residual0.384 mg/LResidual Target0.05 mg/LRecommended Range0.01–0.05 mg/L

Engineering Verification

Essential engineering checks

Four required checks use the same shared evaluation as the AI panel, summary, graphs, and PDF.

Product Capacity MatchWDS600X

PASS · ≤700 lb/day WDS600X; 701–1,800 lb/day WDS1200X

Estimated Residual Standard0.384 mg/L

REVIEW · 0.01–0.05 mg/L design range

Estimated Fill Flow / Water-source Compatibility125 LPH · UF

PASS · 30–1,450 LPH rated range

Estimated EOG Replacement Interval833 days

ESTIMATED · 1.2 EOG hr/day

Selected Product

Product details and documentation

Catalogs, manuals, videos, FAQs, and product documents remain on the selected Product Detail page.

SELECTED PRODUCTWDS600X

View Product Details →